1. Three special wiring harness are provided for connecting the vehicle and panel. One for connecting engine ECU, the second one for connecting hybrid power ECU, the third one for connecting dashboard and air-conditioning system.
2. The surface of the following parts are cutaway to show the internal structure: inverter, HV battery, hybrid power ECU, front and rear fenders, rearview mirrors, driver side / passenger side / left rear and right rear doors, engine hood, roof, air intake grille. All of the cutaway surface are covered with 3mm transparent acrylic board.
3. The definition of engine ECU pins and hybrid power ECU pins are provided. The waveform analysis of engine control system and hybrid power control system are provided.
4. The 4mm thick aluminum-plastic panel is painted with color circuit diagram of the engine control system and hybrid power control system, the name of relevant main components are painted at the original location of circuit. The trainees can learn and analyze the working principle of engine and hybrid power control system by referencing the circuit diagram and the real components in vehicle.
5. The vehicle has dashboard to illustrate changes of parameters in the power transmission process, speed, coolant temperature, electronic control system failure indicating light. Additional fuel pressure meter and vacuum pressure meter are installed for measuring the fuel pipe pressure and engine vacuum pressure.
6. Detection terminals are installed for measuring resistance / voltage / waveform signals of various sensors / actuators / engine ECU / hybrid power ECU by multimeter and oscilloscope.
7. The training panel is installed with OBD II diagnostic socket, which can connect to scanner to read fault codes, clears fault codes and reads data stream from the engine, automatic transmission, hybrid power, ABS, EPS of vehicle.
8. The vehicle has accelerator pedal and brake pedal for acceleration and deceleration.
9. An emergency switch is installed on panel for safety consideration.
10. Lockable casters are installed under panel to make it stable and movable.
11. The language for this equipment can be English or customized language.
12. The equipment is provided with operation manual, it’s helpful for training and learning.
13. Equipped with wireless intelligent fault setting and appraisal system by tablet PC, teachers set faults by tablet PC then ask students to detect and find the fault. It’s helpful for teachers to know about students’ learning status, also can improve students’ skills in troubleshooting.
14. Compliance with ISO and CE standards.
1. Dimensions: 2400mm x 700mm x 1800mm for panel (length x width x height)
4635mm x 1780mm x 1455mm for vehicle (length x width x height)
2. Operating power supply: 12V DC
3. Fuel No.: RON 92 in China
4. Fuel tank: From original Toyota hybrid car, fuel cap and emitter signal of fuel level signal for visualizing the fuel level on the car dashboard.
5. Operating temperature: -40℃ to +50℃
Detection and control panel (With various detection terminals and a color circuit diagram), A complete hybrid vehicle, Gasoline engine (Gasoline engine power: 72kW / 96 HP @ 5,200 rpm) with control unit, E-CVT transmission (with planetary gears) with control unit, Hybrid power control unit, Nickel-Metal Hydride battery (201.6 Volts, 6.5 A-h) with control unit, Power control unit, Dashboard, OBD II Diagnostic socket, Power switch with two smart keys, Inverter, High-voltage cable, Gear shift switch, Different driving mode switch, Braking system, Fuel pressure meter, Vacuum pressure meter, MG1(Synchronous with permanent magnets), MG2 (Synchronous with permanent magnets, 53kW / 71HP), Fuel tank, Gasoline feed pump (including the plug), Throttle controller / Acceleration pedal, Inlet and exhaust pipes, Coolant tank, Cooling fan, Complete exhaust system (catalytic converter), Air supply system, 12V Battery, Relay, Fuses, Electronic injection system, Electric voltage: 600 Volts, Direct ignition system, Total power of the internal combustion engine system, engine Electric, generator and batteries: 90kW / 121 HP, Maximum electric motor voltage: 600 Volts, Maximum voltage of the electric generator: 600 Volts, Charging and starting system, Engine cooling system, Wireless intelligent fault-setting and appraisal system.