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Battery Thermal Management Calibration Test Bench
About Feature Technical Parameter Basic Configuration
This battery thermal management calibration test bench is developed based on Buick's Velite extended range hybrid system and applies specialized/plant-developed battery thermal management calibration software to calibrate the thermal management system and control the battery temperature in a reasonable range. It also aims to enable students to accurately grasp the control principles and calibration methods of current leading battery thermal management systems through theoretical teaching and hands-on practices.
This battery thermal management calibration test bench applies the same development as that applied by most domestic OEMs, main engine plants and electronic control system suppliers so that the students can have the latest technical experience in a timely manner and acquire the abilities to apply related development environment in the process of learning.  Students accomplishing this teaching module can seamlessly start their careers by working in related OEMs, main engine plants and electronic control systems, as well as various engine parts production suppliers. 
This battery thermal management calibration test bench is mainly designed for the undergraduate students of automotive related majors so as train talents such as test equipment operators, test engineers, calibration engineers and product engineers. 

The following teaching purposes can be achieved through this battery thermal management experiment bench: 

1.Truly operational battery thermal management system is provided where all parts are installed on the stand for easy disassembly. Students can master the structure and connection approaches and key points of the battery thermal management system during the disassembly and assembly processes. If the battery has sufficient power, it can be actually operated so as to fully demonstrate the composition and working processes of the battery thermal management system.

2.Master the composition of the battery thermal management system of electric vehicles, the structure and working principle of each functional component, the functional diagram of the sprayed image on the panel diagram as well as the vivid expression of the execution process of the parts.

3.Master the hardware and software architecture of the battery thermal management system.

4.Master the basic software logic of the battery thermal management system, such as state of charge (SOC) calculation, state of health (SOH) calculation, signal acquisition, thermal management control and relay control.

5.Master the calibration approaches and principles of the battery thermal management system parameters based on the calibration software for the following purposes: 

1)Battery temperature monitoring

l 2)Water pump control

l 3)Compressor control

l 4)Battery thermal management mode control

l 5)Heater control

l 6)Cooling on/off control

1. Overall dimensions (mm):1200*1200*1800(L*W*H)

2. Input power:AC220V±10% 50Hz

3. Working power:DC 12V

4. Power battery type:      Ternary lithium battery, single battery

    Power battery pack capacity:           18kwh

    Full charge and discharge times:      70%  3000      

    Working temperature:                       -20℃~60℃    

Onboard charger, compressor controller, compressor, chiller, electronic water pump, radiator assembly, battery management unit, battery pack, discharge device, temperature sensor, flow sensor, host computer (notebook computer), CAN communication interface module, calibration development software as well as other accessories (harnesses, pipes, etc.)

Supporting information:

PPT courseware and training detailing the structure, functions and principles of the battery thermal management system, calibration software and training materials thereof, calibration logics and strategies.